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Boron
Carbide
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Applications:
Aerospace Blasting Coatings Composites Compounds Honing Stones Kiln Furniture Lapping Polishing Refractories |
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| Application | Sizes Used | Details of Application |
| Electrode Coatings | FEPA
F 240; - 200 mesh |
Used on steel making electrodes (can be painted on). Needs to be suspended in a colloidal carrier that will adhere to graphite. Prevents oxidation by molten iron slag. |
| Refractory Anti-oxidant | - 200; - 300 mesh | Used in formulas (only .5 to1 %) of castable cement to line blast furnace throughs and runners. Forms B2O3, a very tough corrosion resistant skin which prevents further oxidation. Also used in alumina-carbon & magnesia-carbon brick for blast furnace for same reason. |
| Ceramic parts | -
400 mesh; - 10 micron |
Hot pressing or cold press & sintering to make blasting nozzles, crush rolls, wear parts. |
| Lapping | FEPA
F 220, F 240, F 280, F 320, F 400, F 500 |
Flat lapping on free-abrasive machine. If enough pressure applied, can cut 3 times faster than SiC on very hard metals and ceramics. Lasts about 5 times as long as SiC. |
| Nuclear pellets, control rods | - 400 mesh | Hot press or cold press & sintered. Absorbs stray neutrons in nuclear reactors. |
| Composites | FEPA F 400, F 500 | Reinforces aluminium castings |
| Slurry-sawing | FEPA
F 320, F 360, F400, F 500 |
Saws in oil slurry under steel blades (up to 240 blades in a blade pack). Replaces SiC and lasts an extremely long time (tests so far have not worn it out!). Cuts slightly faster. |
| Marble polishing bricks | FEPA
from F 24 to F 1200 |
Added to formula of marble polishing bricks to speed cut and last many times longer. |
| Boronizing (also Boriding) | - 200 mesh | Used in formulas with aluminium oxide, cryolite, and silicon carbide to impregnate surfaces of wear parts (such as oil well pipes and tools) with a thin layer of very hard iron boride (Fe2B) |
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Physical
& Chemical Composition
Physical Properties |
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Hardness:
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Knoop
2600 Mohs 9,4 |
| Melting Point | 4712°F (2600°C) |
| Thermal Conductivity* | 210
btu/hr/ft²/in/°F of 400 °F 100 btu/hr/ft²/1 n/°F of 1600 °F |
| Specific Gravity | 3.2 g/cc |
| Particle Shape | Blocky, Sharp |
| Color | Green |
